 |
| Speed: | |
|---|---|
| Raw material(jumbo roll): | |
| Diameter of raw paper: | |
| Web guiding device: | |
| Control mode: | |
| Machine dimensions (L*W*H): | |
| Machine weight: | |
| Quantity: | |
XY-OQ-7000K1
XINYUN
XY-OQ-7000K Fully Automatic High Speed
Two Lines Napkin Tissue Making Machine
Outline
It is discharged by 2 sets of folding wheels. The finished products are divided and stacked according to the set number of sheets by automatic stacking device, and then transferred to the transport belt by rotating steering. This machine realizes the automatic production process, which does not need the workers to divide, lay out and pack the paper.
Therefore, only 1 worker is required to monitor the folding machine, conveyor belt and checks the integrity of the finished product, on-site inspection of finished products, etc.
Video Link: https://youtu.be/y_Zkr1Da7Vo
Technical Parameters
1、FOLDING MACHINE
NO. | Descroption | Technical parameters |
1 | Raw material(jumbo roll) | 15~18g/m2 (2 layers); 18~24g/m2 (1 layer) |
2 | Diameter of raw paper | ≤￠1500mm； |
3 | Specification of inner diameter of jumbo roll core | Diameter 76.2mm |
4 | Jumbo roll width | 600mm |
5 | Unfold size of napkin tissue | 330mm×330mm±2mm |
6 | 1/4 Folded size of napkin tissue | 165mm×165±2mm |
7 | Design speed | 2300 sheets/min |
8 | Working speed | 2000 sheets/min |
9 | Web guiding device | One set |
10 | Control mode | Inovance PLC program control, Inovance inverter |
11 | Main motor power | 7.5KW 380V, 50Hz, 3Phase |
12 | Compressed air pressure | ≥0.5 MPa (Need to bring your own) |
13 | Compressed air consumption | ≤1 (M³/min) |
14 | Control voltage | AC220V+DC24V |
15 | Broken paper detection | Machine will stop when the raw material is used up. |
16 | Safety protection mode | All the main transmission parts are protected with protective covers |
17 | Machine dimensions (L * W * H) | 6800*2500*1800mm |
18 | Machine weight | About 5 tons |
1.1 Folding head of machine
NO. | Descroption | Technical parameters |
1 | Drive mode | Motor toothed belt;gear |
2 | Folding rollers’ distance | Manual adjustment |
3 | Feeding rollers’ distance | Manual adjustment |
Transmission | ||
4 | Paper feeding belt | Synchronous belt drive, Gear drive |
5 | CAM materials | Chrome-molybdenum steel |
Others | ||
6 | Protective | The main transmission parts are protected with protective covers |
7 | Lubrication system | Centralized oil supply, electric filling. |
1.2 Band saw blade
NO. | Descroption | Technical parameters |
1 | Paper cutting way | Circular band saw blade 3200mm (imported from Japan) |
2 | Paper slot material | Stainless steel |
3 | Sharpening method | Manual adjustment, pneumatic automatic suction sharpening. Automatic timing sharpening. |
4 | Grinding wheel material | Cup white sand |
5 | Check and balance the band saw wheel | Dynamic parallel plus or minus 10 g |
6 | Adjustment of tension and inclination of band saw | Adjustable up and down
|
7 | Transmission way | V belt |
8 | Motor power | 0.75KW*2 |
2、Embossing part
NO. | Descroption | Technical parameters |
1 | Drive mode | Synchronous belt;gear |
2 | Gap adjustment | Cylinder pressurization, manual positioning adjustment |
3 | Scattered paper roll | Directional roll, angle adjustable |
4 | Protective | The main transmission parts are protected with protective cover, and the feeding port is equipped with protective steel and material breakage detection. |
5 | Embossing structure
| Press from left to right for quick disassembly. Steel to wool roller. |
6 | Lubrication system | Centralized oil supply mode, electric timing filling. Gear lubrication by liquid oil |
7 | Cutting part
| Shearing method; the upper knife is compressed pneumatically. The bottom knife is fixed with double edges and can be exchanged. |
3、Automatic napkin tissue transfer device
NO. | Descroption | Technical parameters |
1 | Drive mode | The motor; Cylinder and belt |
2 | Transfer number | Adjustable 20-200 (sheets) |
3 | Molding height | Adjustable 40-150 (mm) |
4 | Packing machine feeding direction | The motor rotates independently and is directed into the packaging machine. |
5 | Compression function | Not included(can be added customized) |
6 | Protective | The main transmission parts are protected with protective covers. |
7 | Packing machine feeding mode | Single package push-in mode, with material lifting and positioning function of feeding port. |
1.4 Unwinding part
NO. | Descroption | Technical parameters |
1 | Feeding way | 200mm wide flat belt feeding, cylinder pressure |
2 | Paper loading method | Lift auxiliary manual feeding, two-position rotary material frame |
3 | Maximum diameter of jumbo roll | ≤￠1450mm； |
4 | Compressed air pressure | ≥0.5 MPa |
5 | Compressed air consumption | ＜1(M³/min) |
6 | Including floating stick | Manual setting of parameters, automatic micro - adjustment control system |
7 | Transmission direction | Motor independent drive |
8 | Control mode
| Programmable control, including machine stop when material is cut off and when raw material is about to run out. |
Optional Function
Color Printing Device
Glue Lamination System
External condition requirement
1、Installation requirements
1.1 Requirements for the place where the machine is placed: the workshop floor must have a 150mm thick concrete layer to ensure sufficient support; if the machine is placed on the second floor or above, it must be ensured that the floor has sufficient bearing capacity, and the floor design must consider the weight of the machine and the dynamic load factor.
Please refer to the attached picture for the load bearing of the machine.
1.2 Ensure that the flatness deviation of the site where the machine is placed is not greater than 5mm/㎡, otherwise, it is necessary to add a foot pad, which is prepared by the customer in advance.
1.3 Horizontal adjustment and alignment.When installing the machine, it is necessary to adjust the level and neutral to ensure the deviation within +/-5mm
1.4 Tighten all screws.
2、Air supply requirements
2.1. Purified and dried compressed air must be used, with a filtration accuracy of <40um.
2.2. When lubricated by compressed air, the oil mist shall not exceed 25mg/m.
2.3. When the system is in normal operation, the oil mist quantity is set at 0.2-1 drops or 0.5-5 drops /1000L
2.4. Minimum pressure requirement: 0.6mpa
2.5. Minimum flow: 3m³/h.
2.6. Gas-path connection: Connect the gas-path correctly according to the gas-path drawing. Please refer to the attached drawing for specific connection mode.
2.7. Main trachea: 8mm.
2.8. Air feed oil: use turbo oil No. 1 no additive (ISO-VG32).
Do not use engine oil, spindle oil, etc
3、Power supply requirements
Power requirement:
3.1 Voltage requirement: 380V+/-10%.
3.2 Frequency requirement: 50Hz.
3.3 Current requirement: 50A.
3.4 Please refer to the attached drawing for the specific power installation location
4、Lubrication and maintenance requirements
4.1 Material requirements:
4.1.1. Lubricating oil: the lubricating oil should not affect the performance and effect of the machine. (Suggested brand: Shell)
Stamina RL 2/P16K(JAP); Stamina RL 2/P16K(JAP) is a Stamina brand.
4.1.2. White mineral oil: the hydraulic oil should not affect the performance and effect of the machine.
Suggested brand: No.5 oil of Petrochemical products in Maoming, Guangdong Province
4.2 Maintenance requirements:
4.2.1. Maintenance cycle: once a week
4.2.2. Maintenance requirements: fill the bearing with lubricating oil, lubricate the felt with moderate humidity, tighten the belt reasonably, and clean the paper dust inside and around the machine
4.3.3. Check all screws for loosening and fastening.
5、List of items prepared by the customer
Type | Model | Description | QTY | Note |
Air supply requirements | Depends on customer | Air compressor (with drying purification) | On demand
| Please refer to point 2 for the request |
Air supply requirements | ¢8 | PU tube
| On demand
| It depends on the customer site |
Air supply requirements | ISO-VG32 | No. 1 turbine oil without additives | On demand
| Air feed oil
|
power supply requirements | cable
| On demand
| It depends on the customer site | |
Lubrication maintenance requirements | On demand
| Customer choice
| ||
Lubrication maintenance requirements | Lubricating oil
| On demand
| Customer choice
| |
Lubrication maintenance requirements | White mineral oil
| On demand
| Customer choice | |
Ground
| Steel plate
| Anchor plate
| On demand | Uneven ground or customer specified |
Note: the above materials must be prepared in advance before the arrival of the machine, otherwise it will affect the installation and debugging progress of the machine.
6. Motor Configuration List
NO. | Descroption | Brand |
1 | Inverter | Inovance |
2 | Motor | Jiang Sheng |
3 | PLC | Inovance |
4 | Cylinder | AirTAC |
5 | Other electrical components | Tianzheng |
6 | Relay | Schneider |
7 | Servo motor | Delta |
8 | Pneumatic Components | AirTAC |
7. Bearing
NO. | Brand | Descroption | Model | Utilized location |
1 | NSK | Angular Contact Bearings | 30208 | Folding wheel |
2 | NSK | Column bead self-aligning bearing | 22210 | Embossing |
3 | NSK | Self-aligning ball bearing | 1206 | Printing part |
4 | Harbin | Deep Groove Ball Bearings | Guide rollers and other non-essential components | |
5 | LK | Bearing unit | Transmission part |
XY-OQ-7000K Fully Automatic High Speed
Two Lines Napkin Tissue Making Machine
Outline
It is discharged by 2 sets of folding wheels. The finished products are divided and stacked according to the set number of sheets by automatic stacking device, and then transferred to the transport belt by rotating steering. This machine realizes the automatic production process, which does not need the workers to divide, lay out and pack the paper.
Therefore, only 1 worker is required to monitor the folding machine, conveyor belt and checks the integrity of the finished product, on-site inspection of finished products, etc.
Video Link: https://youtu.be/y_Zkr1Da7Vo
Technical Parameters
1、FOLDING MACHINE
NO. | Descroption | Technical parameters |
1 | Raw material(jumbo roll) | 15~18g/m2 (2 layers); 18~24g/m2 (1 layer) |
2 | Diameter of raw paper | ≤￠1500mm； |
3 | Specification of inner diameter of jumbo roll core | Diameter 76.2mm |
4 | Jumbo roll width | 600mm |
5 | Unfold size of napkin tissue | 330mm×330mm±2mm |
6 | 1/4 Folded size of napkin tissue | 165mm×165±2mm |
7 | Design speed | 2300 sheets/min |
8 | Working speed | 2000 sheets/min |
9 | Web guiding device | One set |
10 | Control mode | Inovance PLC program control, Inovance inverter |
11 | Main motor power | 7.5KW 380V, 50Hz, 3Phase |
12 | Compressed air pressure | ≥0.5 MPa (Need to bring your own) |
13 | Compressed air consumption | ≤1 (M³/min) |
14 | Control voltage | AC220V+DC24V |
15 | Broken paper detection | Machine will stop when the raw material is used up. |
16 | Safety protection mode | All the main transmission parts are protected with protective covers |
17 | Machine dimensions (L * W * H) | 6800*2500*1800mm |
18 | Machine weight | About 5 tons |
1.1 Folding head of machine
NO. | Descroption | Technical parameters |
1 | Drive mode | Motor toothed belt;gear |
2 | Folding rollers’ distance | Manual adjustment |
3 | Feeding rollers’ distance | Manual adjustment |
Transmission | ||
4 | Paper feeding belt | Synchronous belt drive, Gear drive |
5 | CAM materials | Chrome-molybdenum steel |
Others | ||
6 | Protective | The main transmission parts are protected with protective covers |
7 | Lubrication system | Centralized oil supply, electric filling. |
1.2 Band saw blade
NO. | Descroption | Technical parameters |
1 | Paper cutting way | Circular band saw blade 3200mm (imported from Japan) |
2 | Paper slot material | Stainless steel |
3 | Sharpening method | Manual adjustment, pneumatic automatic suction sharpening. Automatic timing sharpening. |
4 | Grinding wheel material | Cup white sand |
5 | Check and balance the band saw wheel | Dynamic parallel plus or minus 10 g |
6 | Adjustment of tension and inclination of band saw | Adjustable up and down
|
7 | Transmission way | V belt |
8 | Motor power | 0.75KW*2 |
2、Embossing part
NO. | Descroption | Technical parameters |
1 | Drive mode | Synchronous belt;gear |
2 | Gap adjustment | Cylinder pressurization, manual positioning adjustment |
3 | Scattered paper roll | Directional roll, angle adjustable |
4 | Protective | The main transmission parts are protected with protective cover, and the feeding port is equipped with protective steel and material breakage detection. |
5 | Embossing structure
| Press from left to right for quick disassembly. Steel to wool roller. |
6 | Lubrication system | Centralized oil supply mode, electric timing filling. Gear lubrication by liquid oil |
7 | Cutting part
| Shearing method; the upper knife is compressed pneumatically. The bottom knife is fixed with double edges and can be exchanged. |
3、Automatic napkin tissue transfer device
NO. | Descroption | Technical parameters |
1 | Drive mode | The motor; Cylinder and belt |
2 | Transfer number | Adjustable 20-200 (sheets) |
3 | Molding height | Adjustable 40-150 (mm) |
4 | Packing machine feeding direction | The motor rotates independently and is directed into the packaging machine. |
5 | Compression function | Not included(can be added customized) |
6 | Protective | The main transmission parts are protected with protective covers. |
7 | Packing machine feeding mode | Single package push-in mode, with material lifting and positioning function of feeding port. |
1.4 Unwinding part
NO. | Descroption | Technical parameters |
1 | Feeding way | 200mm wide flat belt feeding, cylinder pressure |
2 | Paper loading method | Lift auxiliary manual feeding, two-position rotary material frame |
3 | Maximum diameter of jumbo roll | ≤￠1450mm； |
4 | Compressed air pressure | ≥0.5 MPa |
5 | Compressed air consumption | ＜1(M³/min) |
6 | Including floating stick | Manual setting of parameters, automatic micro - adjustment control system |
7 | Transmission direction | Motor independent drive |
8 | Control mode
| Programmable control, including machine stop when material is cut off and when raw material is about to run out. |
Optional Function
Color Printing Device
Glue Lamination System
External condition requirement
1、Installation requirements
1.1 Requirements for the place where the machine is placed: the workshop floor must have a 150mm thick concrete layer to ensure sufficient support; if the machine is placed on the second floor or above, it must be ensured that the floor has sufficient bearing capacity, and the floor design must consider the weight of the machine and the dynamic load factor.
Please refer to the attached picture for the load bearing of the machine.
1.2 Ensure that the flatness deviation of the site where the machine is placed is not greater than 5mm/㎡, otherwise, it is necessary to add a foot pad, which is prepared by the customer in advance.
1.3 Horizontal adjustment and alignment.When installing the machine, it is necessary to adjust the level and neutral to ensure the deviation within +/-5mm
1.4 Tighten all screws.
2、Air supply requirements
2.1. Purified and dried compressed air must be used, with a filtration accuracy of <40um.
2.2. When lubricated by compressed air, the oil mist shall not exceed 25mg/m.
2.3. When the system is in normal operation, the oil mist quantity is set at 0.2-1 drops or 0.5-5 drops /1000L
2.4. Minimum pressure requirement: 0.6mpa
2.5. Minimum flow: 3m³/h.
2.6. Gas-path connection: Connect the gas-path correctly according to the gas-path drawing. Please refer to the attached drawing for specific connection mode.
2.7. Main trachea: 8mm.
2.8. Air feed oil: use turbo oil No. 1 no additive (ISO-VG32).
Do not use engine oil, spindle oil, etc
3、Power supply requirements
Power requirement:
3.1 Voltage requirement: 380V+/-10%.
3.2 Frequency requirement: 50Hz.
3.3 Current requirement: 50A.
3.4 Please refer to the attached drawing for the specific power installation location
4、Lubrication and maintenance requirements
4.1 Material requirements:
4.1.1. Lubricating oil: the lubricating oil should not affect the performance and effect of the machine. (Suggested brand: Shell)
Stamina RL 2/P16K(JAP); Stamina RL 2/P16K(JAP) is a Stamina brand.
4.1.2. White mineral oil: the hydraulic oil should not affect the performance and effect of the machine.
Suggested brand: No.5 oil of Petrochemical products in Maoming, Guangdong Province
4.2 Maintenance requirements:
4.2.1. Maintenance cycle: once a week
4.2.2. Maintenance requirements: fill the bearing with lubricating oil, lubricate the felt with moderate humidity, tighten the belt reasonably, and clean the paper dust inside and around the machine
4.3.3. Check all screws for loosening and fastening.
5、List of items prepared by the customer
Type | Model | Description | QTY | Note |
Air supply requirements | Depends on customer | Air compressor (with drying purification) | On demand
| Please refer to point 2 for the request |
Air supply requirements | ¢8 | PU tube
| On demand
| It depends on the customer site |
Air supply requirements | ISO-VG32 | No. 1 turbine oil without additives | On demand
| Air feed oil
|
power supply requirements | cable
| On demand
| It depends on the customer site | |
Lubrication maintenance requirements | On demand
| Customer choice
| ||
Lubrication maintenance requirements | Lubricating oil
| On demand
| Customer choice
| |
Lubrication maintenance requirements | White mineral oil
| On demand
| Customer choice | |
Ground
| Steel plate
| Anchor plate
| On demand | Uneven ground or customer specified |
Note: the above materials must be prepared in advance before the arrival of the machine, otherwise it will affect the installation and debugging progress of the machine.
6. Motor Configuration List
NO. | Descroption | Brand |
1 | Inverter | Inovance |
2 | Motor | Jiang Sheng |
3 | PLC | Inovance |
4 | Cylinder | AirTAC |
5 | Other electrical components | Tianzheng |
6 | Relay | Schneider |
7 | Servo motor | Delta |
8 | Pneumatic Components | AirTAC |
7. Bearing
NO. | Brand | Descroption | Model | Utilized location |
1 | NSK | Angular Contact Bearings | 30208 | Folding wheel |
2 | NSK | Column bead self-aligning bearing | 22210 | Embossing |
3 | NSK | Self-aligning ball bearing | 1206 | Printing part |
4 | Harbin | Deep Groove Ball Bearings | Guide rollers and other non-essential components | |
5 | LK | Bearing unit | Transmission part |
