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| Speed: | |
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XY-BT-288
XINYUN
XY-BT-288 High Capacity Fully Automatic N
Folding Hand Towel Paper Making Machine Production Line
Outline
Automatic N folding hand towel machine production line consists of automatic hand towel folding machine, automatic log saw cutting machine and automatic single bag packing machine.
Machine works smoothly and stablely from the raw material to finished products. This production line is of high degree of automation, save labor cost, reduce labor intensity, which is the best choice of the production of N folding tissue paper products.
Video Link: https://youtu.be/Og9X1yOjxrg
There are 3 machines in the production line
1. XY-BT-288 7 Lines Automatic N Fold Hand Towel Folding Machine
Production Capacity
No. | Item | Parameter |
1 | Design Speed | 200m/min |
2 | Production Speed | 130-160m/min |
3 | Jumbo roll width | 1560mm |
4 | Jumbo roll paper | Straw pulp paper, wood pulp paper, sugarcane pulp paper, bamboo pulp paper, etc. |
5 | GSM of jumbo roll paper | Single layer, the weight of each layer is 36-44g/㎡; (conventional paper towel) Double layer, each layer weighs 18-22g/㎡; (towel paper material for glue lamination, containing wet strength agent) |
Model Configuration
No. | Item | Parameter |
1 | Jumbo roll stand | One set |
2 | Embossing device | One set |
3 | Folding device | One set |
4 | Automatic transferring system | One set |
5 | Conveyor system | One set |
6 | Flip system | One set |
Machine parameters
1).Unwinding rack part
No. | Item | Parameter |
1 | Jumbo roll stand structure | Wall panel structure |
2 | Jumbo roll width | 1500mm |
3 | Jumbo roll diameter | ≤￠1500mm |
4 | Jumbo roll inner diameter | ￠76mm |
5 | Unwinding belt | 2pcs/set |
6 | Unwinding speed adjustment | Independent speed adjustment for each rear rack via touch screen |
7 | Jumbo roll left and right position adjustment | Hand wheel adjustment |
8 | Jumbo roll loading method | Pneumatic paper loading by upper paper arm |
9 | Drive mode | Independent motor + synchronous belt |
10 | Power | 3KW/set |
11 | Minimum Air Pressure Requirements | 0.6Mpa |
12 | Air consumption | about 1m³/hour |
13 | Weight | about 1.5tons/set |
14 | Protection | Protect all main transmission parts with protective covers |
2).Embossing device
No. | Item | Parameter |
1 | Jumbo roll width | 1500mm |
2 | Design speed | 200m/min |
3 | Production speed | 160m/min |
4 | Embossing roller specification | Φ215*1560(embossing roller, for regular hand towel paper) Φ315*1560(glue lamination embossing device for hand towel paper containing wet strength agents) |
5 | Jumbo roll requirements | one ply |
6 | Embossing steel roller | Adopt electric carving or corrosion process method according to client’need, and the pattern needs to be confirmed by both parties |
7 | Embossing system | The embossing roller is fixed by sliding block, which is convenient for replacing the embossing roller |
8 | Pressure regulation | Cylinder loading pressure, limit screw to adjust pressure |
9 | Loosing paper device | Loose paper with curved roller |
10 | Minimum Air Pressure Requirements | 0.6Mpa |
11 | Air consumption | about 1m³/hour |
12 | Power | 3KW independent motor drive |
13 | Embossing drive | Independent motor drive, synchronous belt drive |
14 | Protection | The main transmission parts are protected by protective covers |
15 | Hand protection | Anti-pinch device installed between embossing rollers |
3).Folding system
No. | Item | Parameter |
1 | Design speed | 200m/min |
2 | Stable speed | 130-160m/min |
3 | Unfold size of finished tissue | 210（+3，-3）×1500mm |
4 | Folded size of finished tissue | 70（+3，-3）×1500mm |
5 | Height of finished tissue | 120mm-300mm |
6 | Count setting (sheets) | The number of draws per strip: 150W-300W (digital even number setting) |
7 | Sheets setting method | Set directly on the touch screen |
8 | Counting method | Adopt high-resolution servo calculation, the counting is 100% accurate |
9 | Jumbo roll paper gsm | One layer 38-44g/㎡ |
10 | Folding structure | Vacuum suction folding |
11 | Folding style | Staggered fold |
12 | Structure | Adopt 40mm thick 45# wall panel structure |
13 | Folding roller processing method | After quenching and tempering treatment, high-precision deep hole processing is adopted to ensure the rigidity and strength of each roller, and all of them are processed by CNC machining center, with G3.2 level dynamic balance to ensure the precision requirements of folding rollers during high-speed folding |
14 | Paper cutting bottom knife roller | 1 paper-cut bottom knife roller, and 3 paper-cut bottom knives are evenly distributed on the roller to ensure that the length of each paper-break is 225 (+3, -3) mm, and the sides of the bottom knives on the roll surface are regular Arranged with vacuum adsorption holes, used to absorb the cut base paper and attach it to the roller surface |
15 | Folding roller | 2 folding rollers, 4 paper inserting knives and 4 folding V grooves are evenly distributed on the rollers to ensure that the size of the base paper after folding is 75mm (+3, -3), and each inserting knife on the roller surface, next to the folding V groove Vacuum suction holes are regularly arranged to absorb the cut base paper and attach it to the roller surface |
16 | Folding Roll Gap | 0.3mm (composite paper depends on paper thickness) |
17 | Paper cutting mode | There is one up knife roller for cutting paper, and there is a up knife on the roller, which is fixed. |
One piece of paper cutting bottom knife roller, and there are three pieces of bottom knives on the roller, the bottom knife rotates to cut the paper. | ||
The loading and unloading of the cutting up knife is realized by the air cylinder. And with inching function, you can choose to load or unload. | ||
Paper-cut up knife adopts linoleum lubricating oil injection pipe to replenish oil manually; | ||
Spiral paper cutting structure; stable paper cutting and long tool life | ||
18 | Paper threading method | Manual |
19 | S-shaped paper feeding device | S-shaped pulling roller is used, and the tension in the paper feeding and paper cutting area can be adjusted through the conical pulley belt; |
20 | Vacuum duct part | On-site vacuum duct piping and construction are handled by the buyer |
21 | Main motor power | 5.5KW |
22 | Machine inching function | Jog function |
23 | Jumbo roll paper tension system | Set via touch screen |
24 | Machine remote vacuum pump power | 30KW (Taiwan Longtech) 7.5 (vortex fan) |
25 | Compressed air pressure | ≥0.6MPa |
26 | Compressed air consumption | ≥3m3/h |
27 | Electric grease pump power | 90W |
28 | Electric Grease Pump Power Supply | 380v 50Hz 3Phase |
29 | Machine Power Requirements (V Hz) | 380v 50Hz 3Phase |
30 | Control voltage | 24V |
31 | Compressed air pressure | ≥0.6MPa |
32 | Air consumption | 1000 liters/shift |
4). Automatic stacking system part
No. | Item | Parameter |
1 | Automatic stacking function | 3 sets of servo control to realize automatic stacking |
2 | Automatic stacking structure | Adopt 40mm thick 45# wall panel structure |
3 | Automatic stacking slider | All stacking slider use imported linear bearings |
4 | Main stacking parts | All are processed by CNC machining center to ensure the accuracy of stacking |
5 | Output stopper | All are processed with imported aluminum alloy to ensure that the paper output will not affect the paper separation effect |
6 | Pneumatic part | Pneumatic components from Airtac are used to ensure the accuracy of stacking |
7 | Sheets tracking | Using high-precision servo encoder |
8 | Stack sheet adjustment | Through the touch screen setting, the number of draws can be adjusted 100% accurately (based on the even number of draws) |
9 | Set the sheet range | 120-300 sheets |
10 | Number of stacks | The maximum number of stack is 5 times/min |
11 | Control method | When shutting down normally, the whole stack must be completed before shutting down |
12 | Stacked servo motor power | 2+2+0.75=4.75KW |
13 | Compressed air pressure | ≥0.5MPa |
14 | Air consumption | 1000 liters/shift |
15 | Control voltage (V) | 24V |
5).Conveying system part (stacking to complete product conveying)
No. | Item | Parameter |
1 | Conveyor channel | Single channel |
2 | Delivery method | 0.12KW/set |
3 | Conveyor belt dimensions | 3000mm conveyor |
4 | Structure | Using square tube plus fixed guide plate |
5 | Photoelectric detection | There is a photoelectric sensor switch on the conveyor belt to detect the base paper |
6 | Power | 380V 50HZ |
7 | Total Weight | About 90KG/set |
8 | Transmission | Independent motor drive, synchronous belt, flat belt drive |
6).Flip system part
No. | Item | Parameter |
1 | Conveyor channel | 1800mm |
2 | Conveyor power | 0.2KW/unit X2=0.4KW |
3 | Flip way | 90° flip (motor control) |
4 | Pressing method | Cylinder press paper |
5 | Structure | Tablet |
6 | Photoelectric detection | There is a photoelectric sensor switch on the conveyor belt to detect the jumbo roll paper |
7 | Power | 380V 50HZ |
8 | Total weight | 0.5T |
9 | Transmission | Independent motor drive, synchronous belt, flat belt drive |
2. XY-GU-281 Fully Automatic N Folding Hand Towel Log Saw Cutting Machine
Outline
1. Automatic hand towel log saw cutting machine is specially designed for automatic and continuous cutting of paper towels. The design and manufacture of the whole machine adopt the latest electronic technology and dual-servo transmission technology, which greatly enhances the stability of paper cutting, fast and flexible waste removal, anti-static synchronous belt to solve the problem of finished product sticking to the belt, and improves the conveying accuracy compared with traditional belts , and improved the cutting quality of the paper.
2. The paper feeding system of the large rotary single-channel paper cutter is the unique feature of this machine. It is driven by a double servo motor system, and the jumbo roll paper is conveyed by intermittent motion, rotate and swing the round knife holder, the round knife rotates on its own, and accurately cut the drawn paper; it is equipped with an automatic sharpening system, which automatically sharpens the round knife, and the grinding wheel is automatically fed, and the parameters can be adjusted through the touch screen.
Main Technical Parameters
Production speed | 30-150 cuts/min |
Log saw diameter | 610mm |
Minimal head and tail cut | 5mm |
Tissue paper cutting size | L（150-250）-W（130-300）-H75-100 |
Pneumatic sharpening | Parameters can be adjusted via touch screen |
Sharpening feed | Parameters can be adjusted via touch screen |
Air source | 0.5--0.8MPa |
Machine weight | 1500kg |
3. XY-BT-298 Full Automatic N Folding hand towel packing machine
Outline
1. The whole machine adopts PLC and servo motor as the control and drive unit to realize the fully automatic operation of product conveying, material distribution, film feeding, bag making, bag opening, bag filling, sealing, date coding, etc.;
2. Mold forming: the sealing adopts mold negative pressure forming design to ensure the packaging effect is beautiful;
3. Man-machine interface: touch screen setting, operation, simple and convenient operation;
4. Fault tracking and alarm: The machine can quickly find out the cause and location of the fault and automatically display it on the touch screen, which is convenient for equipment maintenance;
5. Monitoring system: Monitor whether there is a packaging bag and tissue product, to prevent no packaging bag or no tissue product operation; when the shape of the packaging bag is abnormal, it will be automatically discharged; when the bag is abnormally opened, it will automatically stop; when the packaging bag is stuck and the bag fails to open, it will automatically discharge packaging bags;
6. The packing speed can be adjusted freely;
7. Temperature control system: It adopts heating wire instant heating and AC control mode, which is highly adaptable to the corona quality of packaging bags and effectively avoids the disadvantages of false seals;
Main Technical Parameters
Packing size（L*W*H） | (180-230)*(110-200)*76mm |
Packing speed (bag/min) | 20-40 bags/min |
Total power(KW) | 11KW |
Power | 380V 50Hz |
Machine weight | 3000 Kg |
Overall dimensions（L*W*H） | About 5332x1060x1693mm（L*W*H） |
Air pressure requirements | 0.5～0.6MPA |
Packaging materials | OPP, CPP, PE, etc. roll film with heat sealing function |
Production Line Layout
XY-BT-288 High Capacity Fully Automatic N
Folding Hand Towel Paper Making Machine Production Line
Outline
Automatic N folding hand towel machine production line consists of automatic hand towel folding machine, automatic log saw cutting machine and automatic single bag packing machine.
Machine works smoothly and stablely from the raw material to finished products. This production line is of high degree of automation, save labor cost, reduce labor intensity, which is the best choice of the production of N folding tissue paper products.
Video Link: https://youtu.be/Og9X1yOjxrg
There are 3 machines in the production line
1. XY-BT-288 7 Lines Automatic N Fold Hand Towel Folding Machine
Production Capacity
No. | Item | Parameter |
1 | Design Speed | 200m/min |
2 | Production Speed | 130-160m/min |
3 | Jumbo roll width | 1560mm |
4 | Jumbo roll paper | Straw pulp paper, wood pulp paper, sugarcane pulp paper, bamboo pulp paper, etc. |
5 | GSM of jumbo roll paper | Single layer, the weight of each layer is 36-44g/㎡; (conventional paper towel) Double layer, each layer weighs 18-22g/㎡; (towel paper material for glue lamination, containing wet strength agent) |
Model Configuration
No. | Item | Parameter |
1 | Jumbo roll stand | One set |
2 | Embossing device | One set |
3 | Folding device | One set |
4 | Automatic transferring system | One set |
5 | Conveyor system | One set |
6 | Flip system | One set |
Machine parameters
1).Unwinding rack part
No. | Item | Parameter |
1 | Jumbo roll stand structure | Wall panel structure |
2 | Jumbo roll width | 1500mm |
3 | Jumbo roll diameter | ≤￠1500mm |
4 | Jumbo roll inner diameter | ￠76mm |
5 | Unwinding belt | 2pcs/set |
6 | Unwinding speed adjustment | Independent speed adjustment for each rear rack via touch screen |
7 | Jumbo roll left and right position adjustment | Hand wheel adjustment |
8 | Jumbo roll loading method | Pneumatic paper loading by upper paper arm |
9 | Drive mode | Independent motor + synchronous belt |
10 | Power | 3KW/set |
11 | Minimum Air Pressure Requirements | 0.6Mpa |
12 | Air consumption | about 1m³/hour |
13 | Weight | about 1.5tons/set |
14 | Protection | Protect all main transmission parts with protective covers |
2).Embossing device
No. | Item | Parameter |
1 | Jumbo roll width | 1500mm |
2 | Design speed | 200m/min |
3 | Production speed | 160m/min |
4 | Embossing roller specification | Φ215*1560(embossing roller, for regular hand towel paper) Φ315*1560(glue lamination embossing device for hand towel paper containing wet strength agents) |
5 | Jumbo roll requirements | one ply |
6 | Embossing steel roller | Adopt electric carving or corrosion process method according to client’need, and the pattern needs to be confirmed by both parties |
7 | Embossing system | The embossing roller is fixed by sliding block, which is convenient for replacing the embossing roller |
8 | Pressure regulation | Cylinder loading pressure, limit screw to adjust pressure |
9 | Loosing paper device | Loose paper with curved roller |
10 | Minimum Air Pressure Requirements | 0.6Mpa |
11 | Air consumption | about 1m³/hour |
12 | Power | 3KW independent motor drive |
13 | Embossing drive | Independent motor drive, synchronous belt drive |
14 | Protection | The main transmission parts are protected by protective covers |
15 | Hand protection | Anti-pinch device installed between embossing rollers |
3).Folding system
No. | Item | Parameter |
1 | Design speed | 200m/min |
2 | Stable speed | 130-160m/min |
3 | Unfold size of finished tissue | 210（+3，-3）×1500mm |
4 | Folded size of finished tissue | 70（+3，-3）×1500mm |
5 | Height of finished tissue | 120mm-300mm |
6 | Count setting (sheets) | The number of draws per strip: 150W-300W (digital even number setting) |
7 | Sheets setting method | Set directly on the touch screen |
8 | Counting method | Adopt high-resolution servo calculation, the counting is 100% accurate |
9 | Jumbo roll paper gsm | One layer 38-44g/㎡ |
10 | Folding structure | Vacuum suction folding |
11 | Folding style | Staggered fold |
12 | Structure | Adopt 40mm thick 45# wall panel structure |
13 | Folding roller processing method | After quenching and tempering treatment, high-precision deep hole processing is adopted to ensure the rigidity and strength of each roller, and all of them are processed by CNC machining center, with G3.2 level dynamic balance to ensure the precision requirements of folding rollers during high-speed folding |
14 | Paper cutting bottom knife roller | 1 paper-cut bottom knife roller, and 3 paper-cut bottom knives are evenly distributed on the roller to ensure that the length of each paper-break is 225 (+3, -3) mm, and the sides of the bottom knives on the roll surface are regular Arranged with vacuum adsorption holes, used to absorb the cut base paper and attach it to the roller surface |
15 | Folding roller | 2 folding rollers, 4 paper inserting knives and 4 folding V grooves are evenly distributed on the rollers to ensure that the size of the base paper after folding is 75mm (+3, -3), and each inserting knife on the roller surface, next to the folding V groove Vacuum suction holes are regularly arranged to absorb the cut base paper and attach it to the roller surface |
16 | Folding Roll Gap | 0.3mm (composite paper depends on paper thickness) |
17 | Paper cutting mode | There is one up knife roller for cutting paper, and there is a up knife on the roller, which is fixed. |
One piece of paper cutting bottom knife roller, and there are three pieces of bottom knives on the roller, the bottom knife rotates to cut the paper. | ||
The loading and unloading of the cutting up knife is realized by the air cylinder. And with inching function, you can choose to load or unload. | ||
Paper-cut up knife adopts linoleum lubricating oil injection pipe to replenish oil manually; | ||
Spiral paper cutting structure; stable paper cutting and long tool life | ||
18 | Paper threading method | Manual |
19 | S-shaped paper feeding device | S-shaped pulling roller is used, and the tension in the paper feeding and paper cutting area can be adjusted through the conical pulley belt; |
20 | Vacuum duct part | On-site vacuum duct piping and construction are handled by the buyer |
21 | Main motor power | 5.5KW |
22 | Machine inching function | Jog function |
23 | Jumbo roll paper tension system | Set via touch screen |
24 | Machine remote vacuum pump power | 30KW (Taiwan Longtech) 7.5 (vortex fan) |
25 | Compressed air pressure | ≥0.6MPa |
26 | Compressed air consumption | ≥3m3/h |
27 | Electric grease pump power | 90W |
28 | Electric Grease Pump Power Supply | 380v 50Hz 3Phase |
29 | Machine Power Requirements (V Hz) | 380v 50Hz 3Phase |
30 | Control voltage | 24V |
31 | Compressed air pressure | ≥0.6MPa |
32 | Air consumption | 1000 liters/shift |
4). Automatic stacking system part
No. | Item | Parameter |
1 | Automatic stacking function | 3 sets of servo control to realize automatic stacking |
2 | Automatic stacking structure | Adopt 40mm thick 45# wall panel structure |
3 | Automatic stacking slider | All stacking slider use imported linear bearings |
4 | Main stacking parts | All are processed by CNC machining center to ensure the accuracy of stacking |
5 | Output stopper | All are processed with imported aluminum alloy to ensure that the paper output will not affect the paper separation effect |
6 | Pneumatic part | Pneumatic components from Airtac are used to ensure the accuracy of stacking |
7 | Sheets tracking | Using high-precision servo encoder |
8 | Stack sheet adjustment | Through the touch screen setting, the number of draws can be adjusted 100% accurately (based on the even number of draws) |
9 | Set the sheet range | 120-300 sheets |
10 | Number of stacks | The maximum number of stack is 5 times/min |
11 | Control method | When shutting down normally, the whole stack must be completed before shutting down |
12 | Stacked servo motor power | 2+2+0.75=4.75KW |
13 | Compressed air pressure | ≥0.5MPa |
14 | Air consumption | 1000 liters/shift |
15 | Control voltage (V) | 24V |
5).Conveying system part (stacking to complete product conveying)
No. | Item | Parameter |
1 | Conveyor channel | Single channel |
2 | Delivery method | 0.12KW/set |
3 | Conveyor belt dimensions | 3000mm conveyor |
4 | Structure | Using square tube plus fixed guide plate |
5 | Photoelectric detection | There is a photoelectric sensor switch on the conveyor belt to detect the base paper |
6 | Power | 380V 50HZ |
7 | Total Weight | About 90KG/set |
8 | Transmission | Independent motor drive, synchronous belt, flat belt drive |
6).Flip system part
No. | Item | Parameter |
1 | Conveyor channel | 1800mm |
2 | Conveyor power | 0.2KW/unit X2=0.4KW |
3 | Flip way | 90° flip (motor control) |
4 | Pressing method | Cylinder press paper |
5 | Structure | Tablet |
6 | Photoelectric detection | There is a photoelectric sensor switch on the conveyor belt to detect the jumbo roll paper |
7 | Power | 380V 50HZ |
8 | Total weight | 0.5T |
9 | Transmission | Independent motor drive, synchronous belt, flat belt drive |
2. XY-GU-281 Fully Automatic N Folding Hand Towel Log Saw Cutting Machine
Outline
1. Automatic hand towel log saw cutting machine is specially designed for automatic and continuous cutting of paper towels. The design and manufacture of the whole machine adopt the latest electronic technology and dual-servo transmission technology, which greatly enhances the stability of paper cutting, fast and flexible waste removal, anti-static synchronous belt to solve the problem of finished product sticking to the belt, and improves the conveying accuracy compared with traditional belts , and improved the cutting quality of the paper.
2. The paper feeding system of the large rotary single-channel paper cutter is the unique feature of this machine. It is driven by a double servo motor system, and the jumbo roll paper is conveyed by intermittent motion, rotate and swing the round knife holder, the round knife rotates on its own, and accurately cut the drawn paper; it is equipped with an automatic sharpening system, which automatically sharpens the round knife, and the grinding wheel is automatically fed, and the parameters can be adjusted through the touch screen.
Main Technical Parameters
Production speed | 30-150 cuts/min |
Log saw diameter | 610mm |
Minimal head and tail cut | 5mm |
Tissue paper cutting size | L（150-250）-W（130-300）-H75-100 |
Pneumatic sharpening | Parameters can be adjusted via touch screen |
Sharpening feed | Parameters can be adjusted via touch screen |
Air source | 0.5--0.8MPa |
Machine weight | 1500kg |
3. XY-BT-298 Full Automatic N Folding hand towel packing machine
Outline
1. The whole machine adopts PLC and servo motor as the control and drive unit to realize the fully automatic operation of product conveying, material distribution, film feeding, bag making, bag opening, bag filling, sealing, date coding, etc.;
2. Mold forming: the sealing adopts mold negative pressure forming design to ensure the packaging effect is beautiful;
3. Man-machine interface: touch screen setting, operation, simple and convenient operation;
4. Fault tracking and alarm: The machine can quickly find out the cause and location of the fault and automatically display it on the touch screen, which is convenient for equipment maintenance;
5. Monitoring system: Monitor whether there is a packaging bag and tissue product, to prevent no packaging bag or no tissue product operation; when the shape of the packaging bag is abnormal, it will be automatically discharged; when the bag is abnormally opened, it will automatically stop; when the packaging bag is stuck and the bag fails to open, it will automatically discharge packaging bags;
6. The packing speed can be adjusted freely;
7. Temperature control system: It adopts heating wire instant heating and AC control mode, which is highly adaptable to the corona quality of packaging bags and effectively avoids the disadvantages of false seals;
Main Technical Parameters
Packing size（L*W*H） | (180-230)*(110-200)*76mm |
Packing speed (bag/min) | 20-40 bags/min |
Total power(KW) | 11KW |
Power | 380V 50Hz |
Machine weight | 3000 Kg |
Overall dimensions（L*W*H） | About 5332x1060x1693mm（L*W*H） |
Air pressure requirements | 0.5～0.6MPA |
Packaging materials | OPP, CPP, PE, etc. roll film with heat sealing function |
Production Line Layout
