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XY-GU-A-A
XINYUN
8441809000
XY-GU-A-A Fully Automatic Hang Style Facial Tissue Paper Making Machine Production Line
Outline
Automatic hang style facial tissue machine production line is consist of facial tissue folding machine, log saw cutting machine and packing machine. Machines work smoothly and stably from the raw material to finished products.
This production line is of high degree of automation, save labor costs, reduce labor intensity, is the best choice of the production of tissue products.
XY-GU-20A 7 Lines Automatic Hang Style Facial Tissue Folding Machine
Feature and Functions
The paper-breaking knife roller adopts the structure of the spiral knife roller, which effectively solves the stability of the paper-breaking and the service life of the blade.
The structure of the paper-breaking knife roller adopts the structure of the spiral knife roller from the original straight knife to the full-cutting type, and the spiral knife roller is the point-cutting type, which solves the instability of the paper break and the short life of the blade caused by the original straight knife structure.
Main Folding Part
No | Description | Technical parameters |
1 | Design speed | 100m/min |
2 | Stable speed | 80m/min |
3 | Unfold size of finished tissue | 180（+1，-3）* tissue width |
4 | Folded size of finished tissue | 90（+3，-1）* tissue width |
5 | Height of finished tissue (mm) | 50mm-135mm(height before packing) |
6 | Main structure | Wall-type structure |
10 | Counting method | Adopt high-resolution encoder operation, the counting is 100% accurate. |
8 | Folding mechanism | Vacuum adsorption folding |
9 | Folding method | V-shaped staggered folding |
10 | Folding roller processing method | After quenching and tempering treatment and high-precision deep hole processing, the rigidity and strength of each roller are guaranteed. All of them are processed by CNC machining center and G3.2 level dynamic balance to ensure the accuracy requirements of folding rollers during high-speed folding. |
11 | Paper breaking folding roller | 2 paper-breaking and folding rollers, and 3 to 4 paper-breaking bottom knives are evenly distributed on the rollers (the number will vary depending on the specifications) to ensure that each paper-breaking length is 180 (+1, -3) mm, and vacuum adsorption holes are regularly arranged next to each bottom knife on the roller surface to adsorb the cut base paper to the roller surface. There are 3-4 paper inserting knives and 3-4 folding V grooves evenly distributed on the roller (the number will vary depending on the specifications) to ensure that the size of the base paper after folding is 90 mm (+3, -1), and vacuum adsorption holes are regularly arranged next to each inserting knife and folding V groove on the roller surface to adsorb the cut base paper to the roller surface. |
12 | Paper cutting bottom knife | All of them are made of imported materials, and the bottom knife and suction hole structure ensure that the paper will not break or flip over at high speed, making the finished product more neat. |
13 | Paper cutting knife | All are made of imported materials and use a spiral noodle knife design to ensure the durability of the knife. |
14 | Paper breaking method | Overall lifting. There is a spiral blade at the front and back. Spiral paper breaking structure; stable paper breaking and long tool life. |
15 | Paper threading method | Manual |
16 | Vacuum duct part | The on-site vacuum duct piping and construction shall be handled by the buyer |
110 | Machine jog function | The machine can choose the inching function |
18 | Machine main motor power(kW) | 5.5KW |
19 | Machine vacuum pump power(kW) | 37 |
20 | Machine power requirements | 380v 50Hz 3Phase |
21 | Control voltage(V) | 24 |
22 | Compressed air pressure(MPa) | ≥0.6 |
23 | Gas consumption | 1000 liters/shift |
Paper Unwinding Part
No. | Description | Technical parameters |
1 | Max. width of jumbo roll（mm） | 1400 |
2 | Jumbo roll diameter（mm） | <=¢1500 |
3 | Unwinding speed（m/min） | ＜130 |
4 | Inner diameter of jumbo roll | ￠76.2mm |
5 | Machine structure | Wall type and frame structure |
6 | Weight of jumbo roll（T） | Max.0.8 |
7 | Uncoiling system | Sheet base belt paper feeding belt |
8 | Alignment of jumbo roll | Manual adjustment |
9 | Unwind Mode | Clockwise |
10 | Paper threading method | Manual |
11 | Detection of paper break | With a paper break detection system, the whole machine will stop when a paper break occurs, reducing the waste of raw paper |
12 | Power | 2.2KW |
13 | Minimum air pressure requirement | 0.6Mpa |
14 | Gas consumption | 1000 liters/shift |
15 | Transfer mode of jumbo roll stands | Independent motor to control |
16 | Conveyor belt | Flat belt drive |
17 | Jumbo roll adjustment | Screw drive |
18 | Protection | The main transmission components are protected by a protective cover |
The Automatic Transfer System
No. | Description | Technical parameters |
1 | Transfer system | 6 servo control devices can realize automatic transfer |
2 | Transfer structure | Wallboard structure |
3 | Sliding device for transfer | All the sliding devices adopt imported linear bearing, and adopt double shaft structure to ensure the stability of each part of transferring system |
4 | Main Transferring | All made of aluminum alloy and processed by CNC machining center to ensure the accuracy of stacking |
5 | Paper out baffle | All of them are processed of imported aluminum alloy, to ensure that the out paper will not affect the transferring effect |
6 | Pneumatic parts | AIRTAC pneumatic components is used to ensure the accuracy of transferring |
7 | Tracking amounts of sheet | High precision encoder is adopted |
8 | Adjustment of amounts of sheet | Set on PLC screen and the amounts of sheets can be adjusted 100% accurately (with even number as the setting reference) |
9 | Amount range of sheets | 2 plys: 100-200 sheets 3 plys 60-150sheets |
10 | Speed | Max. 10 times/min |
11 | Control mode | When the machine is shut down normally, it can only be shut down after the transferring work is completed |
12 | Paper support parts | Stainless steel is used to ensure the strength and rigidity of semi-finished product at high speed |
13 | Power(KW) | 3+3+0.75+1.8=8.5 |
14 | Compressed air pressure (MPA) | ≥0.6 |
15 | Gas consumption | 1000 L/ shift |
16 | Control voltage(V) | 24 |
XY-GU-281 Automatic Hang Style Facial Tissue Log Saw Cutting Machine
Main Parameter:
1. Cutting size: Maximum width of paper feeding belt: 500mm;
Paper cutting length: L=80-200mm
2. Speed: 150-180 cuts/min（depend on the length of paper）
3. Control system: PLC Program control, servo drive, touch screen operation
4. Feeding way: Servo drive; Synchronous belt synchronous positioning transmission.
5. Cutting way：360°Rotational motion continuous
6. Cut off the paper head and tail removal system; PLC program control and touch screen operation are completed. Head and tail removal length 10mm-20mm.
7. Paper cutting accuracy: Cut-off error range＜1mm
8. Log saw grinding system: Automatic knife grinding, touch screen setting parameters
9. Outer diameter of paper cutter: ￠610mm
10. Required air pressure： 0.5Mpa(Prepared by the client)
11. Power supply type: 380V 50Hz 3Phase
12. Total power: 7KW
13. Machine size(L*W*H): 1700*1770*1976mm
14. Weight: 2000KG
15. Machine color: White (plastic spraying process of opal baking varnish)
16. Complete machine servo system, PLC, touch screen, driver; Xinjie or Huichuan brand
17. Complete machine bearing Germany FAG series, synchronous belt Japan UNIENTI series
18. Photoelectricity of the whole machine: Italian datalogic brand
19. The paper output electric eye detection system of the equipment, including the packaging machine and the conveyor, automatically stops the cutting machine in case of failure and product accumulation;
20. Motor frequency converter control, energy-saving, frequency converter Xinjie or Huichuan brand
21. The equipment control console is a touch screen, and the panel is stainless steel engraving
22. The electric control box of the equipment is integrated with the host to ensure that the circuit is not damaged and safe;
23. The safety cover of the equipment is built with iron mesh, and the outside observation is made of organic glass, with safety protection function;
24. The equipment is equipped with a paper placing machine and an automatic material sorting machine to better solve the problem of empty packages.
25. The equipment is equipped with an automatic waste discharge device, which can perfectly discharge waste materials without affecting the environment and packaging.
XY-BT-299 Automatic Hang Style Facial Tissue Packing Machine
Characteristics
This machine is connected with the automatic paper cutter, with the automatic cardboard release function (customer choice)
Can be connected with log saw or single roll wrapping machine.
Servo system,PLC controlled.
Auto feeding, auto adjustment.Adopting high quality sensors.
Operated by color touch screen display.
Emergency stop/ pause function, safety alarm system, air and electric power protection system.
Adopting constant temperature sealing and cutting system.
Machine technical parameters
Model | XY-BT-299 (Double push arm) |
Capacity | 20-50bundling bag/min |
Power supply | 380V 50HZ 3Phase |
Air supply | 0.5-0.7MPA(Supplied by client) |
Power of motor | 11KW |
Heating power | 1.6KW |
Inlet pipe diameter | 10-12mm |
Servo motor | 9 pcs |
Feeding mode | Full automatic lanes feeding system |
Packing size/per bag | L(150-400)*W(120-250)*H(80-110) mm
|
Bundling bag mode | Prefabricated bag with air-bleed hole |
Bundling bag material | PE, thickness:：≥0.05mm |
Bundling bag store | Pull-down bag type; Left and right double bag storage; Handle hole spacing 40mm |
Bundling bag storing quantity | ≤300 pcs |
Machine weight | 2000KG |
Machine size | L5120*W3400*H1700 mm |
Finished Packing Style
XY-GU-A-A Fully Automatic Hang Style Facial Tissue Paper Making Machine Production Line
Outline
Automatic hang style facial tissue machine production line is consist of facial tissue folding machine, log saw cutting machine and packing machine. Machines work smoothly and stably from the raw material to finished products.
This production line is of high degree of automation, save labor costs, reduce labor intensity, is the best choice of the production of tissue products.
XY-GU-20A 7 Lines Automatic Hang Style Facial Tissue Folding Machine
Feature and Functions
The paper-breaking knife roller adopts the structure of the spiral knife roller, which effectively solves the stability of the paper-breaking and the service life of the blade.
The structure of the paper-breaking knife roller adopts the structure of the spiral knife roller from the original straight knife to the full-cutting type, and the spiral knife roller is the point-cutting type, which solves the instability of the paper break and the short life of the blade caused by the original straight knife structure.
Main Folding Part
No | Description | Technical parameters |
1 | Design speed | 100m/min |
2 | Stable speed | 80m/min |
3 | Unfold size of finished tissue | 180（+1，-3）* tissue width |
4 | Folded size of finished tissue | 90（+3，-1）* tissue width |
5 | Height of finished tissue (mm) | 50mm-135mm(height before packing) |
6 | Main structure | Wall-type structure |
10 | Counting method | Adopt high-resolution encoder operation, the counting is 100% accurate. |
8 | Folding mechanism | Vacuum adsorption folding |
9 | Folding method | V-shaped staggered folding |
10 | Folding roller processing method | After quenching and tempering treatment and high-precision deep hole processing, the rigidity and strength of each roller are guaranteed. All of them are processed by CNC machining center and G3.2 level dynamic balance to ensure the accuracy requirements of folding rollers during high-speed folding. |
11 | Paper breaking folding roller | 2 paper-breaking and folding rollers, and 3 to 4 paper-breaking bottom knives are evenly distributed on the rollers (the number will vary depending on the specifications) to ensure that each paper-breaking length is 180 (+1, -3) mm, and vacuum adsorption holes are regularly arranged next to each bottom knife on the roller surface to adsorb the cut base paper to the roller surface. There are 3-4 paper inserting knives and 3-4 folding V grooves evenly distributed on the roller (the number will vary depending on the specifications) to ensure that the size of the base paper after folding is 90 mm (+3, -1), and vacuum adsorption holes are regularly arranged next to each inserting knife and folding V groove on the roller surface to adsorb the cut base paper to the roller surface. |
12 | Paper cutting bottom knife | All of them are made of imported materials, and the bottom knife and suction hole structure ensure that the paper will not break or flip over at high speed, making the finished product more neat. |
13 | Paper cutting knife | All are made of imported materials and use a spiral noodle knife design to ensure the durability of the knife. |
14 | Paper breaking method | Overall lifting. There is a spiral blade at the front and back. Spiral paper breaking structure; stable paper breaking and long tool life. |
15 | Paper threading method | Manual |
16 | Vacuum duct part | The on-site vacuum duct piping and construction shall be handled by the buyer |
110 | Machine jog function | The machine can choose the inching function |
18 | Machine main motor power(kW) | 5.5KW |
19 | Machine vacuum pump power(kW) | 37 |
20 | Machine power requirements | 380v 50Hz 3Phase |
21 | Control voltage(V) | 24 |
22 | Compressed air pressure(MPa) | ≥0.6 |
23 | Gas consumption | 1000 liters/shift |
Paper Unwinding Part
No. | Description | Technical parameters |
1 | Max. width of jumbo roll（mm） | 1400 |
2 | Jumbo roll diameter（mm） | <=¢1500 |
3 | Unwinding speed（m/min） | ＜130 |
4 | Inner diameter of jumbo roll | ￠76.2mm |
5 | Machine structure | Wall type and frame structure |
6 | Weight of jumbo roll（T） | Max.0.8 |
7 | Uncoiling system | Sheet base belt paper feeding belt |
8 | Alignment of jumbo roll | Manual adjustment |
9 | Unwind Mode | Clockwise |
10 | Paper threading method | Manual |
11 | Detection of paper break | With a paper break detection system, the whole machine will stop when a paper break occurs, reducing the waste of raw paper |
12 | Power | 2.2KW |
13 | Minimum air pressure requirement | 0.6Mpa |
14 | Gas consumption | 1000 liters/shift |
15 | Transfer mode of jumbo roll stands | Independent motor to control |
16 | Conveyor belt | Flat belt drive |
17 | Jumbo roll adjustment | Screw drive |
18 | Protection | The main transmission components are protected by a protective cover |
The Automatic Transfer System
No. | Description | Technical parameters |
1 | Transfer system | 6 servo control devices can realize automatic transfer |
2 | Transfer structure | Wallboard structure |
3 | Sliding device for transfer | All the sliding devices adopt imported linear bearing, and adopt double shaft structure to ensure the stability of each part of transferring system |
4 | Main Transferring | All made of aluminum alloy and processed by CNC machining center to ensure the accuracy of stacking |
5 | Paper out baffle | All of them are processed of imported aluminum alloy, to ensure that the out paper will not affect the transferring effect |
6 | Pneumatic parts | AIRTAC pneumatic components is used to ensure the accuracy of transferring |
7 | Tracking amounts of sheet | High precision encoder is adopted |
8 | Adjustment of amounts of sheet | Set on PLC screen and the amounts of sheets can be adjusted 100% accurately (with even number as the setting reference) |
9 | Amount range of sheets | 2 plys: 100-200 sheets 3 plys 60-150sheets |
10 | Speed | Max. 10 times/min |
11 | Control mode | When the machine is shut down normally, it can only be shut down after the transferring work is completed |
12 | Paper support parts | Stainless steel is used to ensure the strength and rigidity of semi-finished product at high speed |
13 | Power(KW) | 3+3+0.75+1.8=8.5 |
14 | Compressed air pressure (MPA) | ≥0.6 |
15 | Gas consumption | 1000 L/ shift |
16 | Control voltage(V) | 24 |
XY-GU-281 Automatic Hang Style Facial Tissue Log Saw Cutting Machine
Main Parameter:
1. Cutting size: Maximum width of paper feeding belt: 500mm;
Paper cutting length: L=80-200mm
2. Speed: 150-180 cuts/min（depend on the length of paper）
3. Control system: PLC Program control, servo drive, touch screen operation
4. Feeding way: Servo drive; Synchronous belt synchronous positioning transmission.
5. Cutting way：360°Rotational motion continuous
6. Cut off the paper head and tail removal system; PLC program control and touch screen operation are completed. Head and tail removal length 10mm-20mm.
7. Paper cutting accuracy: Cut-off error range＜1mm
8. Log saw grinding system: Automatic knife grinding, touch screen setting parameters
9. Outer diameter of paper cutter: ￠610mm
10. Required air pressure： 0.5Mpa(Prepared by the client)
11. Power supply type: 380V 50Hz 3Phase
12. Total power: 7KW
13. Machine size(L*W*H): 1700*1770*1976mm
14. Weight: 2000KG
15. Machine color: White (plastic spraying process of opal baking varnish)
16. Complete machine servo system, PLC, touch screen, driver; Xinjie or Huichuan brand
17. Complete machine bearing Germany FAG series, synchronous belt Japan UNIENTI series
18. Photoelectricity of the whole machine: Italian datalogic brand
19. The paper output electric eye detection system of the equipment, including the packaging machine and the conveyor, automatically stops the cutting machine in case of failure and product accumulation;
20. Motor frequency converter control, energy-saving, frequency converter Xinjie or Huichuan brand
21. The equipment control console is a touch screen, and the panel is stainless steel engraving
22. The electric control box of the equipment is integrated with the host to ensure that the circuit is not damaged and safe;
23. The safety cover of the equipment is built with iron mesh, and the outside observation is made of organic glass, with safety protection function;
24. The equipment is equipped with a paper placing machine and an automatic material sorting machine to better solve the problem of empty packages.
25. The equipment is equipped with an automatic waste discharge device, which can perfectly discharge waste materials without affecting the environment and packaging.
XY-BT-299 Automatic Hang Style Facial Tissue Packing Machine
Characteristics
This machine is connected with the automatic paper cutter, with the automatic cardboard release function (customer choice)
Can be connected with log saw or single roll wrapping machine.
Servo system,PLC controlled.
Auto feeding, auto adjustment.Adopting high quality sensors.
Operated by color touch screen display.
Emergency stop/ pause function, safety alarm system, air and electric power protection system.
Adopting constant temperature sealing and cutting system.
Machine technical parameters
Model | XY-BT-299 (Double push arm) |
Capacity | 20-50bundling bag/min |
Power supply | 380V 50HZ 3Phase |
Air supply | 0.5-0.7MPA(Supplied by client) |
Power of motor | 11KW |
Heating power | 1.6KW |
Inlet pipe diameter | 10-12mm |
Servo motor | 9 pcs |
Feeding mode | Full automatic lanes feeding system |
Packing size/per bag | L(150-400)*W(120-250)*H(80-110) mm
|
Bundling bag mode | Prefabricated bag with air-bleed hole |
Bundling bag material | PE, thickness:：≥0.05mm |
Bundling bag store | Pull-down bag type; Left and right double bag storage; Handle hole spacing 40mm |
Bundling bag storing quantity | ≤300 pcs |
Machine weight | 2000KG |
Machine size | L5120*W3400*H1700 mm |
Finished Packing Style
