 |
| Speed: | |
|---|---|
| Embossing: | |
| Packing size: | |
| Quantity: | |
XY-GU-A-A
XINYUN
XY-GU-A-A Fully Automatic Transferring Facial Tissue Machine Production Line
The fully automatic facial tissue manufacturing machine production line, which is a sophisticated ensemble of machinery that includes a high-precision facial tissue folding machine integrated with a transfer system, a single-channel log saw for precise cutting, and a single-bag packaging machine.
This advanced assembly ensures a smooth and stable workflow, converting raw materials into superior-quality finished facial tissues with remarkable efficiency.
Boasting an exceptional level of automation, this production line significantly reduces labor costs and diminishes the physical demands on workers, thereby enhancing both productivity and employee well-being. It represents the pinnacle of innovation in tissue production, emerging as the premier choice for manufacturers seeking to streamline their operations and elevate the quality of their output.
Video Link:
https://www.youtube.com/embed/BRZRt65KCg0?si=ZiENfvXIlwIrhrBR
XY-GU-20A Full Automatic Facial Tissue Folding Machine with Transfer System
Feature and Functions:
Enhanced Paper-Breaking Knife Roller Design
The innovative paper-breaking knife roller has been meticulously engineered to incorporate a spiral design, significantly enhancing the stability and longevity of the blade. This design shift from the traditional straight knife to a full-spiral cutting mechanism represents a breakthrough in addressing the common challenges associated with paper-breaking processes.
The spiral knife roller's unique point-cutting action is a departure from the previous straight knife structure, which was prone to causing instability and a shorter blade life. The spiral design ensures a more precise and consistent cutting action, thereby reducing the wear and tear on the blade and extending its service life. This advancement not only improves the overall efficiency of the paper-breaking process but also contributes to a more reliable and durable operation in the long term.
No. | Description | Technical parameters |
1 | Max. width of jumbo roll（mm） | 1400 |
2 | Jumbo roll diameter（mm） | <=¢1500 |
3 | Unwinding speed（m/min） | ＜130 |
4 | Inner diameter of jumbo roll | ￠76.3mm |
5 | Machine structure | Wall type and frame structure |
6 | Weight of jumbo roll（T） | Max.0.8 |
7 | Uncoiling system | Sheet base belt paper feeding belt |
8 | Alignment of jumbo roll | Manual adjustment |
9 | Unwind Mode | Clockwise |
10 | Paper threading method | Manual |
11 | Detection of paper break | With a paper break detection system, the whole machine will stop when a paper break occurs, reducing the waste of raw paper |
12 | Power | 1.5KW |
13 | Minimum air pressure requirement | 0.6Mpa |
14 | Gas consumption | 1000 liters/shift |
15 | Transfer mode of jumbo roll stands | Independent motor to control |
Transmission | ||
16 | Conveyor belt | Flat belt drive |
17 | Jumbo roll adjustment | Screw drive |
Other | ||
17 | Protection | The main transmission components are protected by a protective cover |
1.2 This unit includes：
Description | QTY |
Conveyor system | 1 set/group（on the rear shelf） |
Jumbo roll centering system | 1 set/group（on the rear shelf） |
Jumbo roll paper threading system | 1 set/group（on the rear shelf） |
Transmission system | 1 set/group（on the rear shelf） |
Jumbo roll fixed base | 2 sets/group（on the rear shelf） |
Jumbo roll shaft | 1 set/group（on the rear shelf） |
Jumbo roll fixation and exit system | 2 sets/group（on the rear shelf） |
2.1.1 Mainframe Folding Device (1 group/set)
No. | Description | Technical parameters |
1 | Design speed | 100 m/min |
2 | Stable Speed | 70-80m/min, or Max. number of long stacks: 6-10 long stacks/min(meet only one of them ) |
3 | Unfold size of finished product (mm) | 180（+1，-3）* finished product width |
4 | Folded size of finished product(mm) | 90（+3，-1）* finished product width |
5 | Height of finished product(mm) | 50mm-135mm(Folding height,not the packing height) |
6 | Machine structure | Wallboard structure |
7 | Counting method | High resolution encoder operation(100% accurate) |
8 | Folding method | Vacuum adsorption folding |
9 | Folding style | V-shaped staggered folding |
10 | Processing method of folding roller | After quenching and tempering, and using high-precision deep hole processing to ensure the rigidity and strength of each roller, and all are processed by CNC machining center. G3.2 level dynamic balance ensures the accuracy of the folding roller during high-speed folding process. |
11 | Folding roller of break paper | There are 2 paper breaking folding rolls, and there are 3 to 4 paper breaking bottom knives distributed on the roll averagely (the number will change according to the specification), so as to ensure that the length of each paper breaking is 180 (+ 1, - 3) mm, and there are regular vacuum adsorption holes beside each bottom knife on the roll surface, which are used to adsorb the cut base paper attached to the roll surface |
12 | There are 3-4 inserting knives and 3-4 folding V-slots on the roll (the number will change according to the specification), which ensures that the size of the base paper after folding is 90mm (+ 3, - 1), and there are regular vacuum adsorption holes beside the inserting knives and folding V-slots on the roll surface, which are used to adsorb the cut base paper attached to the roll surface | |
13 | The down blades | All of them are processed with imported materials, and the structure of down blades and suction hole ensures that the paper will not be turned over when cutting at high speed, which makes the finished products more neat. |
14 | The up blades | All of them are processed with imported materials, and the design of blades adopted to ensure the knives’ durability |
15 | Method of cutting paper | Overall lifting. There is a spiral blade at the front and back. Spiral paper breaking structure makes paper breaking stable and blades durable. |
16 | Paper threading method | Manual |
17 | Vacuum duct structure | Vacuum duct piping and construction shall be responsible by the buyer |
18 | Machine inching function | The machine can select the inching function |
19 | Main motor power (KW) | 4KW |
20 | Vacuum pump power(KW) | 22 |
21 | Power(V / Hz) | 380v 50Hz 3Phase |
22 | Voltage (V) | 24 |
23 | Compressed air pressure(MPa) | ≥0.6 |
23 | Gas consumption | 1000 liters/shift |
2.1.2 This unit includes：
Description | QTY | Description | QTY |
Paper feed roller | 2 rolls (on the main machine) | Spiral knife roll | 2sets（on the main machine） |
Paper folding roller | 2sets（on the main machine） | The bottom roller of cutting paper | 2sets（on the main machine） |
Suction assy | (on the main machine） | Curved roller | |
Shifting fork assy | 2sets（on the main machine） | Mechanical transmission system | 2sets（on the main machine） |
Shifting fork control system | 2sets（on the main machine） | Vacuum pump | 1set |
2sets(equipped with the main machine） | |||
Baffle system | 2sets（on the main machine） | Electricity box | 1set（on the main machine） |
protection cover | 1set（on the main machine） | Detection system of paper breaking | 1set（on the main machine） |
Control system of paper breaking | 2sets（on the main machine） | Touch screen | 1set（on the main machine） |
2.2.1 Edge Embossing system（full embossing can be customized） 1set/group
No | Description | Technical parameters |
1 | Edge embossing function | The machine is equipped with two sets of edge embossing devices, the distance between the edge embossing lines is adjustable, and the minimum distance is 35mm |
2 | Number of edge embossing wheels | Can be customized(standard ?sets) |
3 | Implementation of edge embossing | Each group of embossing can be adjusted separately by using airbag, and the embossing wheel is driven passively |
4 | The bottom rolls of edge embossing | There is embossing roller at the front and one at the back |
5 | Edge embossing wheels | The bearing is reformed and the surface of the bearing is treated with electric pattern; The shape, distance of embossing lines and effect of edge embossing shall be specified by the buyer and confirmed by both parties. The edge embossing wheels can be used for more than 6 months. |
6 | The bottom rolls of edge embossing | Using bearing steel heat treatment, ensure HRC60 degree above, and special surface treatment, guarantee to use for more than one year |
7 | Lubrication mode | There is an independent lubrication device for each group of edge embossing wheel |
8 | Switch of edge embossing system | By operating touch screen to choose facial tissue with embossing or without embossing |
9 | Compressed air pressure (MPA) | ≥0.6 |
10 | Gas consumption | 500 L/ shift |
2.2.2 This unit includes：
Description | QTY | Description | QTY |
Bottom rollers of edge embossing | 2sets（on the main machine） | Embossing system | （on the main machine） |
3.1 The automatic transfer system 1set/group
No | Description | Technical parameters |
1 | Transfer system | 4 servo control devices can realize automatic transfer |
2 | Transfer structure | Wallboard structure |
3 | Sliding device for transfer | All the sliding devices adopt imported linear bearing, and adopt double shaft structure to ensure the stability of each part of transferring system |
4 | Main Transferring workpiece | All of them are made of aluminum alloy and processed by CNC machining center, which ensures the accuracy of transferring |
5 | Paper out baffle | All of them are processed of imported aluminum alloy, to ensure that the out paper will not affect the transferring effect |
6 | Pneumatic parts | AIRTAC pneumatic components is used to ensure the accuracy of transferring |
7 | Tracking amounts of sheet | High precision encoder is adopted |
8 | Adjustment of amounts of sheet | Set on PLC screen and the amounts of sheets can be adjusted 100% accurately (with even number as the setting reference) |
9 | Amount range of sheets | 2 plys: 100-200 sheets,three plys 60-150sheets |
10 | Speed | Max. 10 times/min |
11 | Control mode | When the machine is shut down normally, it can only be shut down after the transferring work is completed |
13 | Paper support parts | Stainless steel is used to ensure the strength and rigidity of semi-finished product at high speed |
14 | ||
15 | Power(kW) | 3+3+0.75+1.8=8.5 |
16 | Compressed air pressure (MPA) | ≥0.6 |
17 | Gas consumption | 1000 L/ shift |
18 | Control voltage(V) | 24 |
3.2 This unit includes：
Description | QTY | Description | QTY |
Paper handling and supporting servo | 2sets（on the main machine） | Holding system | 1 set/each（on the main machine） |
Insertion servo | 2sets（on the main machine） | Paper insertion | 2sets(on the main machine） |
Productivity Calculation（Beow is an example）
Jumbo roll paper specificaiton:15gsm, 6 ply
Jumbo roll width: 1400mm
Coefficient of efficiency: 65%
Production time: 22 hours
Production speed:70m/min
No. Of machines：1set
Capacity:
70(m/min)*1.4（m）*15（g/㎡）*6（ply）*22（h）*60（min）*1(set)*0.65/1000000
=7.5（t）
Note：above productivity calculation is only for reference.
The specific production capacity is related to the gram weight, characteristics of jumbo roll paper, product specifications and the specific situation of each company.
List of spare parts suppliers
1.Unwinding Part
Description | Brand | Description | Brand |
Conveyor belt | Lisida | Rolling bearing | NSK、HRB、LYC or CCZ etc. |
Synchronous belt | babeili | Sliding bearing | TR products |
PA folding belt | Martin | PA folding belt | Lisida |
Expansion sleeve | Wofu | Pneumatic components | Yadeke |
2.Main Machine Part
Description | Brand | Description | Brand |
Cutting paper knife | Xinyun | Clutch | Qiandai |
Synchronous belt | babeili | Rolling bearing | NSK、HRB、LYC or CCZ etc. |
PA folding belt | Lisida | Sliding bearing | ASAHI or TR |
PA folding belt | Martin | Pneumatic components | Yadeke |
Expansion sleeve | Wofu | Pressure regulating valve, pressure gauge | Yadeke |
Vacuum pump | Taiwan Tielong(150 30KW) | Control cylinder | Yadeke |
3.Electrical parts of unwinding stand
Description | Brand | Description | Brand |
Frequency converter | INVT | Input module | INVT |
Encoder feedback module | INVT | Angle sensor | Taiwan |
Motor | Jiangmen Jiangsheng Motor, Dongguan Motor, Xingguang Transmission, etc. | Proximity switch | Omron |
Encoder | Leica, Italy | Photoelectric switch | Omron, Bonner |
Analog quantity module | INVT |
Electrical part of main machine
Description | Brand | Description | Brand |
Frequency converter | INVT | Reducer | INVT |
Encoder feedback module | INVT | Servo Motor | INVT |
Electric machinery | Jiangmen Jiangsheng Motor, Dongguan Motor, Xingguang Transmission, etc. | Touch Screen | INVT |
Reducer | Taiwan Liming |
XY-GU-281 Single Channel large roundabout cutting machine
Cyclotron paper cutter is used to automatically cut off a row folded and round roll paper towel products, such as the removable tissue or toilet roll paper. The whole machine adopts servo drive technology and frequency control of motor speed and enhance the stability of paper cutting, and improves the cutting precision of tissue and to cut off the end face flat . Cutting length within the scope of the machine allows arbitrary adjustable. Fixed automatic knife grinding wheel Angle, ensure the quality of the sharpening knife. Knife grinding place often blow compressed air for cooling, and can match the special cooling fluid.
Main technical parameters
Designation | Parameter values |
The length of unfinished products | minimum 500mm(or, mini 5lines) |
The Height of finished product | 15~120mm |
Operating speed | 20~120cut/min |
Round blade outer diameter | Φ610mm |
Paper cutting circular knife top speed | 980R/min |
Finished products specification | 70~300mm |
Paper width | 70~110mm |
Cutting Length | 70~300mm |
Left-over Length | 20~65mm |
Power | 11KW |
Power supply | 380V 50Hz |
Air pressure | 0.5~0.8MPa |
Machine Size | 4600*1700*2500mm |
weight | 2300~2600kg |
brake | Parameter setting (auto/manual) |
Stepping sharpening knife | Parameter setting (auto) |
Pneumatic sharpening knife | Parameter setting (auto/manual) |
Blow air | without |
The total pressure switch | Value (not) |
Human-computer interface | DELTA (or selected by customer) |
frequency changer | DELTA |
Servo Drive | DELTA |
XY-BT-298 Full Automatic Three-dimensional Facial Tissue Packing Machine
Detailed pictures
Main technical parameters
Technical Specifications | Description | Remark |
Scope of application | Facial tissue, hand towel, napkin tissue | |
Equipment feeding mode | ASF Full automatic | Five sections of intelligent flexible feeding mode |
Max. design mechanical speed | Max. 100 bags/min | Related to specification of packing |
Max. stable operation speed | 70 bags/min | Related to specification of packing |
Tissue length range (finished product) | 120 mm- 210 mm | Over this size can be customized |
Tissue height range(finished product) | 40 mm- 100 mm | |
Tissue width range(finished product) | 90 mm- 105 mm | |
Spare parts for change size | 3 sets | Standard configuration quantity, the accurate specifications drawn up by the user |
Machine size(L*W*H) | 4600*3620*1770mm | Standard size |
Machine weight | About 3000KG | |
Packaging materials | CPP film | |
Film Thickness | 0.04mm-0.055mm | |
Max film diameter | 400 mm | Over this size can be customized |
Diameter of film core | 76mm | In accordance with international standards |
Max film width | 340mm | Over this size can be customized |
Air compressor | Minimum air pressure 5MPA | Equipped by user |
Total drive power | 4.8 KW | The sum of main motor, servo motor, Sum of speed regulating motor power |
Total heating power | 4.6 KW | Side seal, side sealing part of heating power combined |
Voltage variation | +/-10% | In accordance with international standards |
I/O Input/ I/O | 24VDC | Electrical control system control circuit input |
I/O Output/ I/O | 24VDC | Electrical control system control circuit output |
Equipment motion control mode | Three axle servo and axle location control | The electronic CAM motion curve |
Equipment main transmission mode | 20crmnti mechanical-cam+The electronic CAM drive | |
Machine standard colour | Gray, International color RAL 7032 | The international color card color number RAL7032 |
Packaging style | Three-dimensional wrapping | vertical sealing first and then two side sealing |
XY-BT-299 Full automatic facial tissue paper bundling machine
Characteristics
◆ Full automatic run. High speed.Suitable for packing bundling rolls(6,8,10 bags in one bag).
◆ Can be connected with log saw or single roll wrapping machine.
◆ Servo system,PLC controlled.
◆ Auto feeding, auto adjustment.Adopting high quality sensors.
◆ Operated by color touch screen display.
◆ Emergency stop/ pause function, safety alarm system, air and electric power protection system.
◆ Adopting constant temperature sealing and cutting system.
Model | XY-BT-299 |
Capacity | 18 bundling bags/min |
Power supply | 17 Kw 380V 50HZ |
Air supply | 0.5-0.7MPA(Supplied by user) |
Feeding mode | Full automatic 2 lanes feeding system |
Suitable for packing | Bundling facial tissue |
Bag size/Rolls per bag | L600*W(150-420)*H(80-105) mm 6、8、10 bag/bundling bag |
Bundling bag mode | Prefabricated bag with air-bleed hole |
Bundling bag material | PE, thickness:：≥0.05mm |
Bundling bag store | 40mm Two bag storage |
undling bag storing quantity | ≤500 pcs |
Machine weight | 3500kg |
Machine size | L6800*W3700*H1600 mm |
Configuration list
NO | Name | Model specification | Brand | Remark |
1 | touch screen | TPC1061/10.2inches | Kunlun Tongtai | |
2 | controller | MP03A | Honest | |
3 | Temperature control meter | Ke Yang | ||
4 | servo motor | Weichuang | ||
5 | Frequency converter | MD300A-S0.7BA | Weichuang | 750W |
6 | Photoelectric detection switch | OMRON | ||
7 | Photoelectric sensor | N1212 | SICK | |
8 | Through-beam photoelectric switch | CX411D-E | Panasonnic | |
9 | switching power supply | 100W | SniederSnieder | |
10 | relay | HH52P-N/DC24V | OMRON | |
11 | Solid state relay | 75DA | Yangming | |
12 | Button | Snieder | ||
13 | Solenoid valve | 4V210-08/2V025-08 | Air Tech | |
14 | Bearing | NSK,HRB |
XY-GU-A-A Fully Automatic Transferring Facial Tissue Machine Production Line
The fully automatic facial tissue manufacturing machine production line, which is a sophisticated ensemble of machinery that includes a high-precision facial tissue folding machine integrated with a transfer system, a single-channel log saw for precise cutting, and a single-bag packaging machine.
This advanced assembly ensures a smooth and stable workflow, converting raw materials into superior-quality finished facial tissues with remarkable efficiency.
Boasting an exceptional level of automation, this production line significantly reduces labor costs and diminishes the physical demands on workers, thereby enhancing both productivity and employee well-being. It represents the pinnacle of innovation in tissue production, emerging as the premier choice for manufacturers seeking to streamline their operations and elevate the quality of their output.
Video Link:
https://www.youtube.com/embed/BRZRt65KCg0?si=ZiENfvXIlwIrhrBR
XY-GU-20A Full Automatic Facial Tissue Folding Machine with Transfer System
Feature and Functions:
Enhanced Paper-Breaking Knife Roller Design
The innovative paper-breaking knife roller has been meticulously engineered to incorporate a spiral design, significantly enhancing the stability and longevity of the blade. This design shift from the traditional straight knife to a full-spiral cutting mechanism represents a breakthrough in addressing the common challenges associated with paper-breaking processes.
The spiral knife roller's unique point-cutting action is a departure from the previous straight knife structure, which was prone to causing instability and a shorter blade life. The spiral design ensures a more precise and consistent cutting action, thereby reducing the wear and tear on the blade and extending its service life. This advancement not only improves the overall efficiency of the paper-breaking process but also contributes to a more reliable and durable operation in the long term.
No. | Description | Technical parameters |
1 | Max. width of jumbo roll（mm） | 1400 |
2 | Jumbo roll diameter（mm） | <=¢1500 |
3 | Unwinding speed（m/min） | ＜130 |
4 | Inner diameter of jumbo roll | ￠76.3mm |
5 | Machine structure | Wall type and frame structure |
6 | Weight of jumbo roll（T） | Max.0.8 |
7 | Uncoiling system | Sheet base belt paper feeding belt |
8 | Alignment of jumbo roll | Manual adjustment |
9 | Unwind Mode | Clockwise |
10 | Paper threading method | Manual |
11 | Detection of paper break | With a paper break detection system, the whole machine will stop when a paper break occurs, reducing the waste of raw paper |
12 | Power | 1.5KW |
13 | Minimum air pressure requirement | 0.6Mpa |
14 | Gas consumption | 1000 liters/shift |
15 | Transfer mode of jumbo roll stands | Independent motor to control |
Transmission | ||
16 | Conveyor belt | Flat belt drive |
17 | Jumbo roll adjustment | Screw drive |
Other | ||
17 | Protection | The main transmission components are protected by a protective cover |
1.2 This unit includes：
Description | QTY |
Conveyor system | 1 set/group（on the rear shelf） |
Jumbo roll centering system | 1 set/group（on the rear shelf） |
Jumbo roll paper threading system | 1 set/group（on the rear shelf） |
Transmission system | 1 set/group（on the rear shelf） |
Jumbo roll fixed base | 2 sets/group（on the rear shelf） |
Jumbo roll shaft | 1 set/group（on the rear shelf） |
Jumbo roll fixation and exit system | 2 sets/group（on the rear shelf） |
2.1.1 Mainframe Folding Device (1 group/set)
No. | Description | Technical parameters |
1 | Design speed | 100 m/min |
2 | Stable Speed | 70-80m/min, or Max. number of long stacks: 6-10 long stacks/min(meet only one of them ) |
3 | Unfold size of finished product (mm) | 180（+1，-3）* finished product width |
4 | Folded size of finished product(mm) | 90（+3，-1）* finished product width |
5 | Height of finished product(mm) | 50mm-135mm(Folding height,not the packing height) |
6 | Machine structure | Wallboard structure |
7 | Counting method | High resolution encoder operation(100% accurate) |
8 | Folding method | Vacuum adsorption folding |
9 | Folding style | V-shaped staggered folding |
10 | Processing method of folding roller | After quenching and tempering, and using high-precision deep hole processing to ensure the rigidity and strength of each roller, and all are processed by CNC machining center. G3.2 level dynamic balance ensures the accuracy of the folding roller during high-speed folding process. |
11 | Folding roller of break paper | There are 2 paper breaking folding rolls, and there are 3 to 4 paper breaking bottom knives distributed on the roll averagely (the number will change according to the specification), so as to ensure that the length of each paper breaking is 180 (+ 1, - 3) mm, and there are regular vacuum adsorption holes beside each bottom knife on the roll surface, which are used to adsorb the cut base paper attached to the roll surface |
12 | There are 3-4 inserting knives and 3-4 folding V-slots on the roll (the number will change according to the specification), which ensures that the size of the base paper after folding is 90mm (+ 3, - 1), and there are regular vacuum adsorption holes beside the inserting knives and folding V-slots on the roll surface, which are used to adsorb the cut base paper attached to the roll surface | |
13 | The down blades | All of them are processed with imported materials, and the structure of down blades and suction hole ensures that the paper will not be turned over when cutting at high speed, which makes the finished products more neat. |
14 | The up blades | All of them are processed with imported materials, and the design of blades adopted to ensure the knives’ durability |
15 | Method of cutting paper | Overall lifting. There is a spiral blade at the front and back. Spiral paper breaking structure makes paper breaking stable and blades durable. |
16 | Paper threading method | Manual |
17 | Vacuum duct structure | Vacuum duct piping and construction shall be responsible by the buyer |
18 | Machine inching function | The machine can select the inching function |
19 | Main motor power (KW) | 4KW |
20 | Vacuum pump power(KW) | 22 |
21 | Power(V / Hz) | 380v 50Hz 3Phase |
22 | Voltage (V) | 24 |
23 | Compressed air pressure(MPa) | ≥0.6 |
23 | Gas consumption | 1000 liters/shift |
2.1.2 This unit includes：
Description | QTY | Description | QTY |
Paper feed roller | 2 rolls (on the main machine) | Spiral knife roll | 2sets（on the main machine） |
Paper folding roller | 2sets（on the main machine） | The bottom roller of cutting paper | 2sets（on the main machine） |
Suction assy | (on the main machine） | Curved roller | |
Shifting fork assy | 2sets（on the main machine） | Mechanical transmission system | 2sets（on the main machine） |
Shifting fork control system | 2sets（on the main machine） | Vacuum pump | 1set |
2sets(equipped with the main machine） | |||
Baffle system | 2sets（on the main machine） | Electricity box | 1set（on the main machine） |
protection cover | 1set（on the main machine） | Detection system of paper breaking | 1set（on the main machine） |
Control system of paper breaking | 2sets（on the main machine） | Touch screen | 1set（on the main machine） |
2.2.1 Edge Embossing system（full embossing can be customized） 1set/group
No | Description | Technical parameters |
1 | Edge embossing function | The machine is equipped with two sets of edge embossing devices, the distance between the edge embossing lines is adjustable, and the minimum distance is 35mm |
2 | Number of edge embossing wheels | Can be customized(standard ?sets) |
3 | Implementation of edge embossing | Each group of embossing can be adjusted separately by using airbag, and the embossing wheel is driven passively |
4 | The bottom rolls of edge embossing | There is embossing roller at the front and one at the back |
5 | Edge embossing wheels | The bearing is reformed and the surface of the bearing is treated with electric pattern; The shape, distance of embossing lines and effect of edge embossing shall be specified by the buyer and confirmed by both parties. The edge embossing wheels can be used for more than 6 months. |
6 | The bottom rolls of edge embossing | Using bearing steel heat treatment, ensure HRC60 degree above, and special surface treatment, guarantee to use for more than one year |
7 | Lubrication mode | There is an independent lubrication device for each group of edge embossing wheel |
8 | Switch of edge embossing system | By operating touch screen to choose facial tissue with embossing or without embossing |
9 | Compressed air pressure (MPA) | ≥0.6 |
10 | Gas consumption | 500 L/ shift |
2.2.2 This unit includes：
Description | QTY | Description | QTY |
Bottom rollers of edge embossing | 2sets（on the main machine） | Embossing system | （on the main machine） |
3.1 The automatic transfer system 1set/group
No | Description | Technical parameters |
1 | Transfer system | 4 servo control devices can realize automatic transfer |
2 | Transfer structure | Wallboard structure |
3 | Sliding device for transfer | All the sliding devices adopt imported linear bearing, and adopt double shaft structure to ensure the stability of each part of transferring system |
4 | Main Transferring workpiece | All of them are made of aluminum alloy and processed by CNC machining center, which ensures the accuracy of transferring |
5 | Paper out baffle | All of them are processed of imported aluminum alloy, to ensure that the out paper will not affect the transferring effect |
6 | Pneumatic parts | AIRTAC pneumatic components is used to ensure the accuracy of transferring |
7 | Tracking amounts of sheet | High precision encoder is adopted |
8 | Adjustment of amounts of sheet | Set on PLC screen and the amounts of sheets can be adjusted 100% accurately (with even number as the setting reference) |
9 | Amount range of sheets | 2 plys: 100-200 sheets,three plys 60-150sheets |
10 | Speed | Max. 10 times/min |
11 | Control mode | When the machine is shut down normally, it can only be shut down after the transferring work is completed |
13 | Paper support parts | Stainless steel is used to ensure the strength and rigidity of semi-finished product at high speed |
14 | ||
15 | Power(kW) | 3+3+0.75+1.8=8.5 |
16 | Compressed air pressure (MPA) | ≥0.6 |
17 | Gas consumption | 1000 L/ shift |
18 | Control voltage(V) | 24 |
3.2 This unit includes：
Description | QTY | Description | QTY |
Paper handling and supporting servo | 2sets（on the main machine） | Holding system | 1 set/each（on the main machine） |
Insertion servo | 2sets（on the main machine） | Paper insertion | 2sets(on the main machine） |
Productivity Calculation（Beow is an example）
Jumbo roll paper specificaiton:15gsm, 6 ply
Jumbo roll width: 1400mm
Coefficient of efficiency: 65%
Production time: 22 hours
Production speed:70m/min
No. Of machines：1set
Capacity:
70(m/min)*1.4（m）*15（g/㎡）*6（ply）*22（h）*60（min）*1(set)*0.65/1000000
=7.5（t）
Note：above productivity calculation is only for reference.
The specific production capacity is related to the gram weight, characteristics of jumbo roll paper, product specifications and the specific situation of each company.
List of spare parts suppliers
1.Unwinding Part
Description | Brand | Description | Brand |
Conveyor belt | Lisida | Rolling bearing | NSK、HRB、LYC or CCZ etc. |
Synchronous belt | babeili | Sliding bearing | TR products |
PA folding belt | Martin | PA folding belt | Lisida |
Expansion sleeve | Wofu | Pneumatic components | Yadeke |
2.Main Machine Part
Description | Brand | Description | Brand |
Cutting paper knife | Xinyun | Clutch | Qiandai |
Synchronous belt | babeili | Rolling bearing | NSK、HRB、LYC or CCZ etc. |
PA folding belt | Lisida | Sliding bearing | ASAHI or TR |
PA folding belt | Martin | Pneumatic components | Yadeke |
Expansion sleeve | Wofu | Pressure regulating valve, pressure gauge | Yadeke |
Vacuum pump | Taiwan Tielong(150 30KW) | Control cylinder | Yadeke |
3.Electrical parts of unwinding stand
Description | Brand | Description | Brand |
Frequency converter | INVT | Input module | INVT |
Encoder feedback module | INVT | Angle sensor | Taiwan |
Motor | Jiangmen Jiangsheng Motor, Dongguan Motor, Xingguang Transmission, etc. | Proximity switch | Omron |
Encoder | Leica, Italy | Photoelectric switch | Omron, Bonner |
Analog quantity module | INVT |
Electrical part of main machine
Description | Brand | Description | Brand |
Frequency converter | INVT | Reducer | INVT |
Encoder feedback module | INVT | Servo Motor | INVT |
Electric machinery | Jiangmen Jiangsheng Motor, Dongguan Motor, Xingguang Transmission, etc. | Touch Screen | INVT |
Reducer | Taiwan Liming |
XY-GU-281 Single Channel large roundabout cutting machine
Cyclotron paper cutter is used to automatically cut off a row folded and round roll paper towel products, such as the removable tissue or toilet roll paper. The whole machine adopts servo drive technology and frequency control of motor speed and enhance the stability of paper cutting, and improves the cutting precision of tissue and to cut off the end face flat . Cutting length within the scope of the machine allows arbitrary adjustable. Fixed automatic knife grinding wheel Angle, ensure the quality of the sharpening knife. Knife grinding place often blow compressed air for cooling, and can match the special cooling fluid.
Main technical parameters
Designation | Parameter values |
The length of unfinished products | minimum 500mm(or, mini 5lines) |
The Height of finished product | 15~120mm |
Operating speed | 20~120cut/min |
Round blade outer diameter | Φ610mm |
Paper cutting circular knife top speed | 980R/min |
Finished products specification | 70~300mm |
Paper width | 70~110mm |
Cutting Length | 70~300mm |
Left-over Length | 20~65mm |
Power | 11KW |
Power supply | 380V 50Hz |
Air pressure | 0.5~0.8MPa |
Machine Size | 4600*1700*2500mm |
weight | 2300~2600kg |
brake | Parameter setting (auto/manual) |
Stepping sharpening knife | Parameter setting (auto) |
Pneumatic sharpening knife | Parameter setting (auto/manual) |
Blow air | without |
The total pressure switch | Value (not) |
Human-computer interface | DELTA (or selected by customer) |
frequency changer | DELTA |
Servo Drive | DELTA |
XY-BT-298 Full Automatic Three-dimensional Facial Tissue Packing Machine
Detailed pictures
Main technical parameters
Technical Specifications | Description | Remark |
Scope of application | Facial tissue, hand towel, napkin tissue | |
Equipment feeding mode | ASF Full automatic | Five sections of intelligent flexible feeding mode |
Max. design mechanical speed | Max. 100 bags/min | Related to specification of packing |
Max. stable operation speed | 70 bags/min | Related to specification of packing |
Tissue length range (finished product) | 120 mm- 210 mm | Over this size can be customized |
Tissue height range(finished product) | 40 mm- 100 mm | |
Tissue width range(finished product) | 90 mm- 105 mm | |
Spare parts for change size | 3 sets | Standard configuration quantity, the accurate specifications drawn up by the user |
Machine size(L*W*H) | 4600*3620*1770mm | Standard size |
Machine weight | About 3000KG | |
Packaging materials | CPP film | |
Film Thickness | 0.04mm-0.055mm | |
Max film diameter | 400 mm | Over this size can be customized |
Diameter of film core | 76mm | In accordance with international standards |
Max film width | 340mm | Over this size can be customized |
Air compressor | Minimum air pressure 5MPA | Equipped by user |
Total drive power | 4.8 KW | The sum of main motor, servo motor, Sum of speed regulating motor power |
Total heating power | 4.6 KW | Side seal, side sealing part of heating power combined |
Voltage variation | +/-10% | In accordance with international standards |
I/O Input/ I/O | 24VDC | Electrical control system control circuit input |
I/O Output/ I/O | 24VDC | Electrical control system control circuit output |
Equipment motion control mode | Three axle servo and axle location control | The electronic CAM motion curve |
Equipment main transmission mode | 20crmnti mechanical-cam+The electronic CAM drive | |
Machine standard colour | Gray, International color RAL 7032 | The international color card color number RAL7032 |
Packaging style | Three-dimensional wrapping | vertical sealing first and then two side sealing |
XY-BT-299 Full automatic facial tissue paper bundling machine
Characteristics
◆ Full automatic run. High speed.Suitable for packing bundling rolls(6,8,10 bags in one bag).
◆ Can be connected with log saw or single roll wrapping machine.
◆ Servo system,PLC controlled.
◆ Auto feeding, auto adjustment.Adopting high quality sensors.
◆ Operated by color touch screen display.
◆ Emergency stop/ pause function, safety alarm system, air and electric power protection system.
◆ Adopting constant temperature sealing and cutting system.
Model | XY-BT-299 |
Capacity | 18 bundling bags/min |
Power supply | 17 Kw 380V 50HZ |
Air supply | 0.5-0.7MPA(Supplied by user) |
Feeding mode | Full automatic 2 lanes feeding system |
Suitable for packing | Bundling facial tissue |
Bag size/Rolls per bag | L600*W(150-420)*H(80-105) mm 6、8、10 bag/bundling bag |
Bundling bag mode | Prefabricated bag with air-bleed hole |
Bundling bag material | PE, thickness:：≥0.05mm |
Bundling bag store | 40mm Two bag storage |
undling bag storing quantity | ≤500 pcs |
Machine weight | 3500kg |
Machine size | L6800*W3700*H1600 mm |
Configuration list
NO | Name | Model specification | Brand | Remark |
1 | touch screen | TPC1061/10.2inches | Kunlun Tongtai | |
2 | controller | MP03A | Honest | |
3 | Temperature control meter | Ke Yang | ||
4 | servo motor | Weichuang | ||
5 | Frequency converter | MD300A-S0.7BA | Weichuang | 750W |
6 | Photoelectric detection switch | OMRON | ||
7 | Photoelectric sensor | N1212 | SICK | |
8 | Through-beam photoelectric switch | CX411D-E | Panasonnic | |
9 | switching power supply | 100W | SniederSnieder | |
10 | relay | HH52P-N/DC24V | OMRON | |
11 | Solid state relay | 75DA | Yangming | |
12 | Button | Snieder | ||
13 | Solenoid valve | 4V210-08/2V025-08 | Air Tech | |
14 | Bearing | NSK,HRB |
